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Polycarbonate is a tough, dimensionally stable, transparent thermoplastic that has many applications which demand high performance properties. This versatile thermoplastic maintains its properties over a wide range of temperatures, from -40"F to 280"F. It is available in three types: machine grade; window and glass-filled. It is the highest impact of any Thermoplastic, transparent up to 2" in special grades, outstanding dimensional and thermal stability, exceptional manageability, stain resistant and non-toxic with low water absorption.
Machine Grade is relatively stress free to permit the most demanding machining. It is also available in glass-filled. This polycarbonate is perfect for high performance uses in tough applications over a broad temperature range.
Window Grade is optically clear, providing total luminous transmittance and very low haze factor. The high impact strength makes it resistant to repeated blows, shattering and spalling.
Glass Filled Glass-reinforced polycarbonate is finding principal applications in designs where metals, particularly die-cast aluminum and zinc, are commonly used. The coefficient of thermal expansion is reduced by nearly 75%, thus equaling that of some metals. While glass-reinforced has less impact strength than standard grades, it is still tougher and more impact resistant than most other plastics and die cast aluminum.
ADVANTAGES TO POLYCARBONATE Impact strength Un-notched polycarbonate is virtually unbreakable, making it extremely safe in areas where parts may be exposed to impact. When exposed to repeated heavy blow, the material tends to cold form rather than shatter.
Electrical Polycarbonate is excellent for electrical applications, because of its high dielectric strength and high volume resistivity which decreases only slightly as temperature or humidity is increased.
Parts can be easily machined from standard metal working tools. No special tools are needed, and finished parts can be polished to a high gloss. Water or water-soluble cutting oils should be used when machining polycarbonate, since some standard cutting oils will attack the material. Polycarbonate can be machined on standard metalworking or woodworking equipment. Its unique properties permit it to be machined without chipping, splitting, or breaking.
Annealing Polycarbonate slab (Zelux) has been stressed relieved using Liquo-Temp annealing process. In some instances where extensive machining is required, a secondary annealing of semi-finished parts is highly recommended. Secondary annealing can be accomplished by heating parts at 250"F in a desiccated air circulating oven for one hour per one inch of thickness. After heating, the oven should be turned off and allowed to cool to room temperature spontaneously.
Bonding Polycarbonate can be mechanically bonded by standard methods. It can also be cemented by using a solvent such as methylene chloride or adhesives such as epoxy, urethane and silicone. Polycarbonate and also be ultrasonically or vibrationally welded.
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